ASME B16.5: Pipe Flanges and Flanged Fittings

ASME B16.5: Pipe Flanges and Flanged Fittings

ASME B16.5: Pipe Flanges and Flanged Fittings


What is the purpose of ASME B16.5 Pipe Flanges and Flanged Fittings?

ASME B16.5 specifies

  • Dimensions
  • Materials
  • Pressure-temperature ratings
  • Tolerances
  • Marking
  • Testing for pipe flanges and flanged fittings.
Where ASME B16.5 applicable (Materials And Units)?

  • It applies to flanges with nominal pipe sizes (NPS) ranging from ½ inch to 24 inches
  • Fittings made from materials such as steel, nickel alloys, and other ferrous materials.
  • ASME B16.5 is limited to
    • Flanges and flanged fittings made from cast or forged materials
    • Blind flanges and certain reducing flanges made from cast, forged, or plate materials

Flanges and Flanged fittings units

  • Both metric and U.S. Customary units
    • Flanges with rating class designations 150, 300, 400, 600, 900, and 1500 in sizes NPS 1∕2 through NPS 24
    • Flanges with rating class designation 2500 in sizes NPS 1∕2 through NPS 12
    • Flanged fittings with rating class designation 150 and 300 in sizes NPS 1∕2 through NPS 24
  • U.S. Customary units
    • Flanged fittings with rating class designation 400, 600, 900, and 1500 in sizes NPS 1∕2 through NPS 24
    • Flanged fittings with rating class designation 2500 in sizes 1 ∕ 2 through NPS 1 2.

US Customary units include units for measuring length, weight, capacity, and temperature. For instance Length: Measured in inches, feet, yards, and miles; Weight: Measured in ounces, pounds, and tons;

  • The selection of materials suitable for particular fluid services are not within the scope of this Standard.
Pressure-temperature ratings

Pressure–temperature ratings are maximum allowable working guage pressures in bar units at the temperatures in degrees Celsius. Besides pressure in psig and Temperature in degree F heat also provided

  • Ratings of Flanged Joints
    • If two flanges in a joint have different pressure-temperature ratings, the joint’s rating will be the lower of the two at any given temperature.
    • A flanged joint is composed of separate and independent components: the flanges, gasket, and bolting, all these elements to
      attain a joint that has acceptable leak tightness.

Impact of Temperature on Flange

  • At High Temperature
    • When temperatures cause flanges, bolts, and gaskets to relax, bolt loads decrease.
    • This can lead to leakage in flanged joints, especially if subjected to thermal gradients.
    • At temperatures above 200°C for Class 150 and 400°C for other classes, care is needed to prevent severe external loads and thermal gradients to avoid leakage.
  • At Low Temperature
    • Some materials, especially certain carbon steels, may lose ductility at low temperatures and become unable to resist shock, stress changes, or high-stress concentration.
    • Some regulations may require impact testing even at temperatures above −29°C.
    • It is the user’s responsibility to inform the manufacturer of these requirements before making a purchase.

Testing

  • Flanged joints and fittings can be tested at 1.5 times the 38°C (100°F) pressure rating, rounded up to the next 1 bar (25 psi).
  • Any higher pressure testing is the user’s responsibility, following relevant codes or regulations.

Identification Markings

  • Manufacturer’s name
  • Material used to be mentioned
  • Rating Designation i.e., 150, 300, 400, 600, 900, 1500, or 2500
  • Mention designation B16 or B16.5.
  • Temperature markings are not required on flanges or flanged fittings
  • NPS designation shall be marked on flanges and flanged fittings
  • The edge (periphery) of each ring joint flange shall be marked with the letter R
Pressure-Temperature Ratings

Step 1. First Select the Table from below the List of Materials provided in ASME B16.5. Here we consider A105.

ASME B16.5 Pipe Flanges and Flanged Fittings 2

Step 2. Refer to the table. 2-1.1 taken from the list and identified the rating as shown below.

 

ASME B16.5 Pipe Flanges and Flanged Fittings

Example

  • Consider pressure 19.2 and Temperature 48°C. The rating will be 150#. 

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